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Best Mattress Made in the USA: 2021 Buyer’s Guide

Tyler Joseph (TJ) Thomas

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Buying local and American-made products is often cited as a helpful way to support the struggling national economy, though when it comes to mattresses, there might be a few additional things to consider as well. Where a product is made can have a big impact on cost, quality, and the environment, differences that can all be important for consumers. See how manufacturing origin relates to beds and what you should know before your next mattress purchase.

Best Mattresses Made in the USA

MattressHighlightsPrice
BEST OVERALL MATTRESSAmerisleep AS3 Hybrid
AS3 HybridAmerisleep
Plant-based foam comfort layer and supportive foam base provide a medium firmness.
BEST HYBRID MATTRESS Zoma Hybrid Mattress Restorative foams promote an uninterrupted night of sleep for more recovery.
BEST SOFT MATTRESSAmerisleep AS5 Hybrid
AS5 HybridAmerisleep
Thick, plush cushion with underlying responsive foam and coils to limit sinkage.
MOST AFFORDABLE MATTRESSInexpensive yet quality materials create a balance between bouncy support and comfort.

Best Overall Mattress: AS3 Mattress

BEST OVERALL MATTRESS
Amerisleep AS3 Mattress

The Amerisleep AS3 has a 12-inches thickness with a 3-inch Bio-Pur® comfort layer, 2-inch Affinity layer with HIVE® technology, and a 7-inch Bio-Core® base.

Save 30% off the AS3

Use discount: AS30

Get discount
Best Mattress Features
  • Plant-based memory foam, Bio-Pur®, is responsive and breathable.
  • Ventilated cover increase airflow and prevents over-heating.
  • Zoned support prevents spinal misalignment and muscle tension.
Recommended For
  • Side, back, and combination sleepers.
  • Couples with different body types and sleep styles.
  • Hot sleepers and those who frequently experience night sweats.

The Amerisleep AS3 is their most popular model and is best for side, back, and combination sleepers. This model is also a good choice for couples with different sleep styles and body types. Each layer of this mattress is constructed here in the USA and meets all strict safety guidelines.

The layers of foam in the AS3 are back by a CertiPUR-US® certification, ensuring they are safe for you and your family and free of harmful chemicals. Amerisleep’s proprietary comfort foam, Bio-Pur®, is non-toxic, plant-based, and more breathable than traditional memory foam.

The Bio-Pur® comfort layer contours to the joints to relieve pressure and tension. However, because Bio-Pur® is manufactured with plant-based oils, it is naturally more breathable and more responsive. The elasticity of this material ensures it won’t lose its shape or overheat throughout the night.

The transition layer of Affinity foam with HIVE® technology supports the lumbar spine and cushions the joints. The stable support foam in the base of the mattress also prevents sinking and ensures a neutral spine and less muscle tension.

Each Amerisleep model comes with a 100-night sleep trial, allowing you to test out the mattress at home. Their 20-year mattress warranty covers manufacturing and structural defects, such as sagging greater than .75 inches.

Best Hybrid Mattress: Zoma Hybrid

zoma hybrid BEST HYBRID MATTRESS
Zoma Hybrid

The Zoma Hybrid is a US-made mattress constructed using eco-friendly manufacturing that exceeds the standards set by the Clean Air Act. Their gel memory foam is also guaranteed safe and non-toxic by CertiPUR-US®.

Save $150 on the Zoma Hybrid

Use discount code: WIN150

Get discount
Best Mattress Features
  • Zoned comfort layer supports the lumbar spine and cushions the joints.
  • Pocketed spring coil base reduces motion transfer.
  • Gel memory foam dissipates body heat quickly.
Recommended For
  • Plus-size sleepers.
  • Side and back sleepers.
  • Hot sleepers.

The Zoma Hybrid features gel memory foam. This material contours and relieves pressure like traditional memory foam. However, the gel infusion increases breathability and keeps the mattress from heating up during the night, so sleepers never wake up hot and sweaty.

The Zoma Hybrid also features their Reactiv™ foam transition layer, which is a highly responsive foam that helps keep sleepers lifted and aligned to prevent over sinking and spinal misalignment. The spring coil support system also ensures body weight evenly distributed for a safe, neutral spine.

Zoma includes a 10-year warranty that covers sagging greater than .75 inches and a 100-night sleep trial with each mattress purchase. You can also pair one of their advanced mattresses with a Zoma Adjustable Bed or Zoma Mattress Foundation.

Best Soft Mattress: AS5 Hybrid

BEST SOFT MATTRESS
Amerisleep AS5 Hybrid

The AS5 Hybrid has a 14-inch thickness with a 3-inch Bio-Core® comfort layer, 2-inch Active Flex layer, 8-inch coil support, and 1-inch base foam.

Save 30% off the AS5 Hybrid

Use discount code: AS30

Get discount
Best Mattress Features
  • Plush comfort layer contours to the joints and relieves pressure points.
  • Responsive transition layer prevents excess sinking.
  • Pocketed spring coil base gives the bed a slight bounce.
Recommended For
  • Side sleepers.
  • Petite individuals (130 pounds or less).
  • Plus-size sleepers who prefer a soft mattress.

The AS5 Hybrid is ultra-soft and recommended for side sleepers and lightweight sleepers. However, the bounce of the spring coil base also makes this bed ideal for heavier sleepers who prefer a soft mattress.

The top layer of the AS5 Hybrid features Amerisleep’s plant-based memory, Bio-Pur®, which has more natural breathability and elasticity than standard mattress foams. Although this material is conforming, it will not cause sleepers to become hot and comfortable during the night.

To prevent excess sinking, which is common on a soft mattress, Amerisleep includes a layer of their Reactiv™ foam. This material has a latex-like bounce to keep the hips and shoulders lifted and aligned.

The base of the AS5 Hybrid features hundreds of pocketed spring coils that adapt to your body weight and ensure a comfortable sleep position and fewer morning aches and pains. This base also has better edge support and less motion transfer than traditional innerspring coils.

The AS5 Hybrid comes with Amerisleep’s generous 20-year warranty covering structural defects, such as sagging. They also include a 100-night sleep trial that allows you to test out the mattress and make sure it meets your needs.

Most Affordable Mattress: Vaya Mattress

Vaya Mattress MOST AFFORDABLE MATTRESS
Vaya Mattress

The Vaya Mattress is an affordable all-foam bed with a medium comfort level, perfect for couples and combination sleepers.

Save $300 on the Vaya Mattress

Use discount code: VAYA300

Get discount
Best Mattress Features
  • Soft, stretch-knit cover is ventilated to encourage airflow.
  • Responsive foam comfort layer ensures a safe, neutral spine.
  • Supportive foam base is resistant to sagging and indentations.
Recommended For
  • Shoppers on a budget.
  • Side sleepers and combination sleepers.
  • Couples with different firmness needs.

The materials used in the Vaya Mattress are manufactured here in the United States, this includes their comfort foam and pocketed spring coils. Vaya’s foam is also backed by a CertiPUR-US® certification—guaranteeing it is free of harmful additives, heavy metals, and has minimal VOC off-gassing. This certification ensures the indoor air quality inside your home remains clean and safe.

This mattress features Vaya’s proprietary comfort foam, which is naturally breathable and has a buoyancy similar to latex foam. The slight bounce of this material ensures the hips and shoulders stay lifted and aligned throughout the night to reduce muscle tension and alignment issues. With a medium firmness level, both models are an excellent choice for side sleepers and combination sleepers.

The base of the Vaya is made with a stable support foam to prevent sagging, ensuring that you rest in a safe, comfortable position night after night. Vaya also includes a 10-year warranty and a 100-night sleep trial with each mattress purchase.

US-Made Mattresses vs. Imports

As with nearly all manufactured goods in the marketplace, consumers have many choices between domestic producers and imported products when it comes to mattresses. However, a recent Harris Poll of over 2100 Americans found that 74% of respondents felt that buying American was important for furniture items, second only to large appliances and cars.

In this poll, people’s primary motivations for buying American ranked from most to least important were: preserving jobs, supporting American companies, safety concerns, quality concerns, patriotism, human rights concerns, and then environmental impact. Many of these concerns apply directly to the mattress industry, and understanding how domestic and imported beds may differ can help you make wiser buying decisions.

Manufacturing Practices

Different countries and regions have different laws pertaining to how products can be manufactured and what ingredients can be used in them. The US and European Union countries tend to have stricter health and safety standards than other exporting regions.

For example, US law requires all mattresses to meet flammability testing and bans the use of a few different toxic additives (like pentaBDE, formaldehyde) and manufacturing chemicals (like CFCs). A group of phthalates (DEHP, DBP, and BBP) has also been banned for use in children’s mattresses.

However, many of these guidelines are voluntary and/or self-governed, so recalls do occur but recent years have seen more imported beds recalled than domestic beds. The most common reason for recalls of new beds is failing to meet flammability standards, though there have also been well-publicized cases in the last few years of imported crib mattresses containing banned chemicals.

Economic & Labor Concerns

Buying US-made products from US companies no doubt supports the domestic economy and American jobs, and in the current economic environment, this is important to many consumers. US manufacturers also have much stricter labor guidelines designed to protect workers from danger and exploitation such as OSHA standards, minimum wage, and child labor laws. Overseas manufacturers may have limited or no worker safety oversight, and looser regulations on worker ages and wages that many people find unethical.

Environmental Concerns

When deciding whether or not mattress manufacturing origin matters, potential effects on the environment might be important for some shoppers, especially people looking to live a greener lifestyle. As mentioned before, the US has stricter manufacturing rules regarding certain chemicals known to be strong air and water contaminants.

Products made in less-regulated environments may contribute to higher quantities of damaging water pollution and ozone depletion. Improperly discarding chemicals and scraps in landfills can also contribute to long-term pollution. Transportation costs and fossil fuel usage (more pollution) also prove higher for mattresses and components imported from distant countries versus those made domestically.

Costs

Price can be a major factor when trying to decide which mattress to buy. In general, imported products may be cheaper since manufacturing and labor costs are lower, with the exception of luxury European brands.

However, domestically-produced beds have less shipping costs, so many brands remain fairly competitive with imported lines. Deals that seem “too good to be true” might be, as some imported materials might contain unlisted fillers or other quality shortcuts.

Frequently Asked Questions

What type of mattresses are made in the USA?

Most mattress types are made in the USA, including memory foam beds and latex mattresses. Hybrid beds and innerspring mattresses are also made in the USA. However, it is important to remember that simply because a mattress is constructed in the US, does not mean it is always made with high-quality materials.

Are all American-made mattresses CertiPUR-US® certified?

No, unfortunately not all mattresses made in the US are backed by a CertiPUR-US® certification. However, brands that have this guarantee will proudly list it on their website. This third-party guarantee tests for toxic-chemicals, heavy metals, and ensures the bed has low VOC (volatile organic compounds) emissions.

How can you tell if a mattress is made in the USA?

Mattress brands that manufacture their products in the USA will include this information on the website. Look for labels such as “American Made” and “Made in the USA.” However, be sure to verify that all materials were made in the US. Some brands may construct their beds in the US, while their foam layers or coil springs are produced overseas.

Are their memory foam mattresses made in the US?

Yes. There are several brands offering memory foam mattresses that are constructed here in the USA. Considering that memory foam construction can vary, it is best to buy a memory foam bed that is US-made. Foam beds constructed in the US have stricter safety and environmental regulation, so they naturally have fewer chemicals and additives.

What is the price range of a USA-made mattress?

The price of a US-made mattress will depend on the type of mattress you select. Memory and latex foam mattresses typically cost between $1500 to $2500 for a queen. Hybrid mattresses tend to cost slightly more, between $2000 and $3000 for a queen.

Final Thoughts

So, is the Made in USA label important when looking for a new mattress? Truthfully, it depends on how you feel about labor, manufacturing and environmental regulations, product safety, and your personal stance on economics. While buying US-made products helps the domestic economy and offers some additional protection from hazardous chemicals and unethical practices, just because a mattress is made in America doesn’t automatically make it the best quality or the best value, so it is always wise to compare several options.

When comparing mattresses that are made in the USA and imported counterparts, the key things to consider are what is in the bed, whether the quality matches the cost, potential impacts on people and the planet, and of course, whether or not the mattress is comfortable to you. A majority of the major brands on the market are at least assembled in the US, so it is likely you will see more American-made mattresses than imported ones when shopping.

Beyond the label, you should also look at what goes into the product – the coil count or memory foam density, the type of memory foam or latex, amounts of each material versus costs, fireproofing materials and fabrics, and other components, as well as the guarantees behind the bed such as warranties and return periods. Checking consumer reviews also can be helpful for spotting potential pros and cons. Regardless of which mattress you choose and whether or not “made in the USA” is important to you, it is always wise to be a savvy, informed consumer when it comes to large purchases, especially one you’ll be sleeping with for several years.

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